ACS has collaborated with Foraco to develop an innovative automated control system for their Drill Rigs. The system features IFM PLCs housed in custom-built control cabinets, with a comprehensive range of components including sensors, solenoids, and other key parts, all integrated into the PLC’s I/O.

One of the standout features of the system is its remote-control functionality. The drill rig can be operated remotely via a receiver, allowing the operator to manage the rig with ease and precision. For real-time monitoring, data is displayed on an IFM HMI inside the cabinet, or through a tablet using our remote viewing setup.

This setup leverages a router, enabling remote access via VPN for users to view the HMI display or stream live footage from the rig’s 5 x camera system. To address the challenge of connectivity in remote areas, we’ve incorporated Starlink, ensuring reliable communication even in the most isolated locations.

The system is designed for simplicity and efficiency, with braided cable harnesses and plug-and-play connections. This modular setup makes maintenance easier, as only damaged harnesses need to be replaced, eliminating the need for rewiring the entire system.

By using a remote control, the system significantly reduces operator exposure to potential hazards on the rig, while offering the added benefit of remote support—allowing us to connect and troubleshoot from anywhere in the world.